CAT 627G Dokumentacja Strona 1

®© 2010 CaterpillarAll Rights Reserved®MAINTENANCE INTERVALSOperation and Maintenance Manual Excerpt

106 SEBU7858-03Maintenance SectionAuger Drive Gear Oil Level - Checki02457759Auger Drive G ear Oil Level -CheckSMCS Code: 5326-535-FLVS/N: DBZ1-Upg009

SEBU7858-03 107Maintenance SectionAuger Seal - Inspect/Replaceg00941263Illustration 115Case drain filter (2) for the piston pump is located onthe right

108 SEBU7858-03Maintenance SectionAuger Shoes and Cutting Edges - Inspect/ReplaceNote: Consult your Caterpillar dealer for furtherinformationonreplace

SEBU7858-03 109Maintenance SectionBail Bearings and Push Plate Spring - LubricateThe backup alarm should sound immediately. Thealarm alerts the person

110 SEBU7858-03Maintenance SectionBelts - Inspect/Replace5. Perform the necessary repairs. Replace the cableor the battery, as needed.6. Connect the n

SEBU7858-03 111Maintenance SectionBowl Lift Cylinder Bearings - LubricateReplaceIf the belts need replacement, refer to the ServiceManual or contact y

112 SEBU7858-03Maintenance SectionBrake Camshaft Bearing - Lubricate3. Start the engine.4. Watch the air pressure gauge. The air pressuremust be above

SEBU7858-03 113Maintenance SectionBrakes, Indicators and Gauges - Testi02444593Brakes, Indicators and Gaug es-TestSMCS Code: 4251-081; 4267-081; 7000;

114 SEBU7858-03Maintenance SectionCab Air Filter - Clean/ReplaceNote: If the friction material for the brakes needs tobe replaced, the new friction ma

SEBU7858-03 115Maintenance SectionCircuit Breakers - Resetg01166347Illustration 1282. Remove latches (3) which hold the filter elementin place.3. Remov

SEBU7858-03July 2009Operation andMaintenanceManual627 G Wheel Tracto r-ScraperDBD1-Up(Machine)DBZ1-Up (Scraper)SAFETY.CAT.COM

116 SEBU7858-03Maintenance SectionCondenser (Refrigerant) - CleanCircuit BreakerPanelg01221006Illustration 131The circuit breaker panel is located bel

SEBU7858-03 117Maintenance SectionCooling System Coolant (ELC) - Change1. Remove the radiator grill.2. Inspect the condenser for debris. If necessary,

118 SEBU7858-03Maintenance SectionCooling System Coolant (ELC) - Changeg01121792Illustration 1344. The coolant drain valve is located behind guard(2).

SEBU7858-03 119Maintenance SectionCooling System Coolant Extender (ELC) - Add9. Check the coolant level. The radiator is full whenthe sight gauge is c

120 SEBU7858-03Maintenance SectionCooling System Coolant Sample (Level 1) - Obtaing01121940Illustration 136Sight gauge for the tractorThe sight glass

SEBU7858-03 121Maintenance SectionCooling System Coolant Sample (Level 2) - Obtaing01121666Illustration 138Coolant sample port for the tractorg0112167

122 SEBU7858-03Maintenance SectionCooling System Pressure Cap - Clean/Replacei02224339Cooling System Pressure Cap- Clean/Rep laceSMCS Code: 1382-070;

SEBU7858-03 123Maintenance SectionCrankshaft Vibration Damper - Inspect3. Remove the turbocharger water line from thecover assembly.4. Clean the areaa

124 SEBU7858-03Maintenance SectionCutting Edges and End Bits - Inspect/Replacei02216604Cutting Edges and End Bits -Inspect/ReplaceSMCS Code : 6801-040

SEBU7858-03 125Maintenance SectionDifferential Thrust Pin Clearance - Checki02444371Differential Thrust PinClearance - CheckSMCS Code: 3258-535-T9S/N:

SEBU7858-03 99Maintenance SectionMaintenance Interval Schedulei03641566Maintenance Interval ScheduleSMCS Code: 1000; 7000; 7500; 7519Ensure that all s

126 SEBU7858-03Maintenance SectionDifferential and Final Drive Oil - ChangeHot oil and hot c omponents can cause personalinjury. Do not allow hot oil

SEBU7858-03 127Maintenance SectionDifferential and Final Drive Oil - ChangeProcedure for the ScraperThe differential housing is located under thetrans

128 SEBU7858-03Maintenance SectionDifferential and Final Drive Oil Level - Checki01797397Differential and F ina l Drive OilLevel - Ch eckSMCS Code: 32

SEBU7858-03 129Maintenance SectionDraft Arm Wear Plates - Check/AdjustA sample of the differential and the final drive oil canbe obtained by pulling a

130 SEBU7858-03Maintenance SectionEjector Carrier Rollers - Inspect/Pack/Replace6. Repeat Step 3 through Step 5 in order to adjustthe other ejector ca

SEBU7858-03 131Maintenance SectionEjector Guide Rollers - Inspect/Pack/Replace11. Check for drag between the ejector guide rollersand the sides of the

132 SEBU7858-03Maintenance SectionEjector Support Rollers - Inspect/Pack/Replacei02501093Ejecto r Support Ro llers -Inspect/Pack/ReplaceSMCS Code: 623

SEBU7858-03 133Maintenance SectionEngine Air Filter Primary Element - Clean/ReplaceService the aircleaner filter element when theyellow piston on the e

134 SEBU7858-03Maintenance SectionEngine Air Filter Primary Element - Clean/ReplacePressurized AirPressurized air can be used to clean primary air filt

SEBU7858-03 135Maintenance SectionEngine Air Filter Secondary Element - ReplaceDo not use paint, a waterproof cover, or plastic as aprotective coverin

100 SEBU7858-03Maintenance SectionMaintenance Interval ScheduleEvery 500 Service Hours or 3 MonthsAccumulator (Cushion Hitch) - Check ...

136 SEBU7858-03Maintenance SectionEngine Air Filter Service Indicator - Inspect/Replace1. Useatoweltoremove the dust which hascollected on the indicat

SEBU7858-03 137Maintenance SectionEngine Oil (High Speed) and Oil Filter - Changei02324351Engine Oil (High Speed) andOil Filter - ChangeSMCS Code: 131

138 SEBU7858-03Maintenance SectionEngine Oil (High Speed) and Oil Filter - ChangeNote: There arerotation index marks on the engineoil filter that are s

SEBU7858-03 139Maintenance SectionEngine Oil Level - Check•Operation and Maintenance Manual, “Capacities(Refill)”•Operation andMaintenance Manual, “Eng

140 SEBU7858-03Maintenance SectionEngine Oil Sample - ObtainThe dipstick (4) for the scraper engine is located onthe right side of the scraper.1. Park

SEBU7858-03 141Maintenance SectionEngine Oil and Filter - ChangeHot oil and hot c omponents can cause personalinjury. Do not allow hot oil or hot comp

142 SEBU7858-03Maintenance SectionEngine Oil and Filter - Change12. Clean the area around oil filler cap (5). Removethe oil filler cap . Fill the crankc

SEBU7858-03 143Maintenance SectionEngine Valve Lash - CheckNote: Drain thecrankcase while the oil is warm. Thisallows waste particles that are suspend

144 SEBU7858-03Maintenance SectionEther Starting Aid Cylinder - ReplaceEnsure that theengine is stopped before measuringthe valve lash. To obtain an a

SEBU7858-03 145Maintenance SectionFuel System - PrimeNote: If you areoperating the machine under harshconditions or with the cab door open, it may ben

SEBU7858-03 101Maintenance SectionAccumulator (Cushion Hitch) - Checki02228281Accum ulator ( Cushion Hitch) -CheckSMCS Code: 5077-535S/N: DBD1-Upg0112

146 SEBU7858-03Maintenance SectionFuel System Primary Filter (Water Separator) Element - Replace2. Push the switchto the ON position in order topump t

SEBU7858-03 147Maintenance SectionFuel System Primary Filter (Water Separator) Element - Replace9. Lubricate the O-ring with clean diesel fuel orlubri

148 SEBU7858-03Maintenance SectionFuel System Secondary Filter - Replace15. Purge the air from the fuel system. See theOperation and Maintenance Manua

SEBU7858-03 149Maintenance SectionFuel System Water Separator - DrainProcedure for the Scraperg00944401Illustration 199Fuel shutoff valve (4) for the

150 SEBU7858-03Maintenance SectionFuel Tank Cap and Strainer - Cleang01158078Illustration 201Typical exam p leFuel system water separator (1) for the

SEBU7858-03 151Maintenance SectionFuses - ReplaceThe drain valvefor the fuel system is located behindthe right scraper wheel. The drain valve is locat

152 SEBU7858-03Maintenance SectionHitch - InspectEther Starting Aid (8) – 10 AMPVertical Seat Adjustment (9) – 15 AMPCaterpillar Monitoring System (10

SEBU7858-03 153Maintenance SectionHitch - LubricateThere are six pins (4), (5), (6), (7), (8) and (9) in thelinks for the steering. Inspect the pins f

154 SEBU7858-03Maintenance SectionHydraulic System Oil - ChangeNote: The normal hydraulic oil change intervalis at every 2000 Service Hours or 1 Year.

SEBU7858-03 155Maintenance SectionHydraulic System Oil Filter (Pilot) - Replace12. Fill the hydraulic tank to the proper level. Referto the following

102 SEBU7858-03Maintenance SectionAir Dryer Desiccant - Replace4. If there is moisture in the air tank, replace airdryer desiccant cartridge (3) or re

156 SEBU7858-03Maintenance SectionHydraulic System Oil Filter - ReplaceNote: There arerotation index marks on the filterthat are spaced 90 degrees or 1

SEBU7858-03 157Maintenance SectionHydraulic System Oil Level - Checki02503111Hydraulic System Oil Level -CheckSMCS Code: 5050-535-FLVS/N: DBD1-UpNote:

158 SEBU7858-03Maintenance SectionHydraulic Tank Breaker Relief Valve - CleanType 1g01124705Illustration 216The hydraulic oil sampling valve is locate

SEBU7858-03 159Maintenance SectionOil Filter - Inspect10. Apply a thin filmof clean hydraulic oil to theO-ring. Assemble th e filter on the breaker reli

160 SEBU7858-03Maintenance SectionRefrigerant Dryer - Replacei02318448Refrig erant Dryer - Replac eSMCS Code: 7322-710S/N: DBD1-UpPersonal injury can

SEBU7858-03 161Maintenance SectionSeat Belt - Inspecti02429589Seat Belt - InspectSMCS Code: 7327-040S/N: DBD1-UpAlways check the condition of the seat

162 SEBU7858-03Maintenance SectionSteering Pump Outlet Screen - Cleang00100829Illustration 2242. Route the pressure gauge to a location that allowsthe

SEBU7858-03 163Maintenance SectionSuction Screen (Transmission Scavenge) - CleanProcedure for the Tractorg00927795Illustration 227The suction screen f

164 SEBU7858-03Maintenance SectionTire Inflation - Check13. Check the transmission oil level. Add oil, ifnecessary. Refer to Operation and MaintenanceM

SEBU7858-03 165Maintenance SectionTransmission Oil - Changeg00923132Illustration 231The transmission breather for the scraper is locatedon the top of

SEBU7858-03 103Maintenance SectionAuger Bearing Oil - Changeg00909637Illustration 106The air tank for the scraper is on the right rear sideof the scra

166 SEBU7858-03Maintenance SectionTransmission Oil - Change6. Clean the area around oil filler cap (3). Removethe oil filler cap. Fill the transmission

SEBU7858-03 167Maintenance SectionTransmission Oil Filter and Magnetic Screen - Replace/Clean5. Housing (10) for the suction screen is locatedbelow th

168 SEBU7858-03Maintenance SectionTransmission Oil Filter and Magnetic Screen - Replace/Clean7. Clean the inside of the transmission oil filterhousing

SEBU7858-03 169Maintenance SectionTransmission Oil Filter and Magnetic Screen - Replace/CleanProcedure for the Scraperg00944478Illustration 237Transmi

170 SEBU7858-03Maintenance SectionTransmission Oil Level - Check13. Check the transmission oil filter for leaks. Checkthe magnetic screen for leaks.14.

SEBU7858-03 171Maintenance SectionTransmission Oil Sample - Obtaini02319444Transmission Oil Sample -ObtainSMCS Code: 3030-008; 7542-008g01124873Illust

172 SEBU7858-03Maintenance SectionWindow Washer Reservoir - Fill6. Perform Step 1 through Step 5 for the otherwheels.i02210505Window Washer Reservoir

SEBU7858-03 173Maintenance SectionWindows - Cleang01421075Illustration 245Clean the left side windows of the cab while you arestanding on the ground o

104 SEBU7858-03Maintenance SectionAuger Bearing Oil Level - Check13. Install cover (2) and screws (1).i02457745Auge r Bearing Oil Level -CheckSMCS Cod

SEBU7858-03 105Maintenance SectionAuger Drive Gear Oil - Changeg00944004Illustration 111Note: Breather (1) is located on the gearbox forthe auger. Do